‘Udaipur Cement Works has doubled production capacity to 4.7 mtpa’

The current capacity of Udaipur Cement Works Ltd stands at 4.7 million tonnes per annum (mtpa), post inauguration of the newly installed cement grinding and packaging section at the Dabok plant. This addition has effectively doubled cement production capacity from 2.2 mtpa.

Moreover, the expansion extends beyond mere volume enhancement.

Alongside the cement grinding and packaging section, we’ve introduced a new clinker unit, elevating our clinker capacity to 3 mtpa from the previous 1.5 mtpa.

In parallel, we have integrated a Waste Heat Recovery System (WHRS) which has seen its capacity enhanced to 12 MW, doubling its previous output.

The need for expansion at Udaipur Cement Works (and JK Lakshmi) is primarily driven by escalating demand for cement due to massive increase in public infra spending and housing schemes by the government and private entities.

By expanding the clinker facility (from 1.5 mtpa to 3 mtpa) we are aiming to take up the current capacity to 4.7 mtpa by FY24-end. Both companies are positioning themselves to meet market demands effectively and capitalize on growth opportunities.

This expansion enables us to address increasing market demand for cement products, ensuring a consistent supply to meet the needs of customers in the region and beyond.

As mentioned, expansion contributes to operational efficiency by optimizing production processes, reducing lead times, and enhancing overall productivity.

This operational streamlining allows us to maintain a strong foothold in the competitive cement market.

The rough calculation for any cement plant expansion, brownfield or greenfield, is between $120 and $160 per million tonne. Since this is a brownfield expansion our cost is below industry norms.

The expansion has been funded with a mix of internal accruals, capital infusion and raising debt through banks.

Udaipur Cement Work reported a turnover of Rs 1031 crore for FY23; which contributed more than ₹50 crore at the profit before tax level to JK Lakshmi Cement’s bottom-line. That is likely to go up for coming fiscal, with the commissioning of this new production line.

The Indian cement sector is poised for strong growth in general but there may be temporarily denting in the Government or infrastructure spendings due to forthcoming general elections. This may affect the Q1 performance of FY25.

Industry analysts are optimistic, predicting a demand growth of 10-12 per cent for the next few years driven by spends across sectors like infrastructure and housing. However, it’s important to note a balancing factor. The Indian cement industry is also expected to see a substantial increase in production capacity over the next few years.

Additional capacity across the sector is estimated at 150-160 million tonnes by FY28, and this might limit the potential for significant price hikes here.